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Single
stage spray dryers offer particle sizes of dried material from
50-250 microns. For producing large particles Fluidized Spray
Dryers are employed. The atomization of the feed solution is done
to produce large droplets and the drying in the first stage is
done keeping the moisture content of the powder relatively high.
The moist powder is dried in the
integrated fluid bed system at the bottom of the drying chamber
using hit air, and in the process, agglomeration of fines to larger
particles takes place. The absolute fines are carried with the
exhaust air leaving the drying chamber to be collected in the
cyclone and further recalculated to the drying chamber. Tertiary
drying systems comprise of employing additional external drying
system to further increase the particle size. Shown in the layout
is one of such system incorporating a fluidized spray dryer with
vibratory fluid bed dryer.
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